KM6-II Unshielded Front Panels (IEC 297)

All front panels in this category are manufactured from 2.5mm aluminium and come in two versions. Version 1 is manufactured from pre-anodised material, has a horizontal grain and is supplied with plastic bushes as standard. Version 2 has an anodised front face and chromated, conductive rear face for applications where electrical continuity is required to the front extrusions. They have a vertical grain and are supplied with metal bushes. Front panels that are 2HP-9HP wide are supplied with 1 x fixing screw / bush top and bottom where as front panels in 10HP-84HP widths are supplied with 2 x fixing screws / bushes top and bottom. All front panels are supplied in kits. ”Blank” panels simply come with fixing hardware where as “Standard” panels include plastic handles and aluminium handle idents. Front panel sizes are 3U/6U heights and 2HP-84HP widths with “Hinged” and “Ejector” versions also being available.

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Blank Front Panels 3U and 6U

These panels have no handles, leaving the total area free for the mounting of instruments, switches, meters, etc. They can also be used at the rear of a subrack for mounting plug and socket connectors.
Version 1 have anodised front and inner faces. The method of manufacture produces cut edges which will not be visible in normal use. Version 1 panels can be identified by their 957 prefix. Material grain is horizontal and the kit includes plastic retaining inserts as standard. These inserts can be replaced with a metal type.

3U Blank Panels – Version 1

Width (HP) Width (mm) Order Code
2 9.8 957-236038
3 14.84 957-236041
4 19.92 957-236042
5 25 957-236043
6 30.08 957-236044
7 35.16 957-236045
8 40.24 957-236046
9 45.32 957-236047
10 50.4 957-236056
12 60.56 957-236057
14 70.72 957-236059
21 106.28 957-236061
24 121.52 957-236062
42 212.96 957-236063
60 304.4 957-236064
84 426.32 957-236065

6U Blank Panels – Version 1

Width (HP) Width (mm) Order Code
2 9.8 957-236048
3 14.84 957-236049
4 19.92 957-236050
5 25 957-236051
6 30.08 957-236052
7 35.16 957-236053
8 40.24 957-236054
9 45.32 957-236055
10 50.4 957-236066
12 60.56 957-236067
14 70.72 957-236068
21 106.28 957-236069
24 121.52 957-236070
42 212.96 957-236071
60 304.4 957-236072
84 426.32 957-236073

KM6-II Horizontally Hinged Panel

Typically used in situations where quick access is needed to equipment, but it is not desirable to remove the panel completely – e.g. as a socket mounting or display panel. A range of aluminium panels is supplemented by a 3U, 84HP smoked transparent version for use where it is necessary to view instruments or indicators. Standard kits are supplied with plastic hinges. A die-cast metal hinge kit is available separately as an accessory to replace the plastic type.
Version 1 has anodised front and rear faces. The method of manufacture produces cut edges which are invisible in normal use. The kit includes plastic retaining inserts and plastic hinges as standard. Both plastic inserts and hinges can be replaced by metal versions.
Version 3 is a decorative panel, being entirely anodised after manufacture. It is supplied in kit form with plastic inserts and hinges as standard. These inserts and hinges can be replaced with metal versions.

Horizontally Hinged Front Panel

Height Width (HP) Type Hinge Order Code
3U 24HP Version 1 Plastic 957-236180
42HP Version 1 Plastic 957-236181
60HP Version 1 Plastic 957-236182
84HP Version 3 Plastic 953-236184
6U 84HP Version 3 Plastic 953-236190

Transparent Horizontally Hinged Front Panel

Height Width (HP) Type Hinge Order Code
3U 84HP Plastic 953-236516

Hinge Kit – Plastic

Description Order Code
Hinge Kit 174-26557

KM6-II Vertically Hinged Panel

Two hinge types are available: heavy duty metal and a lighter duty, plastic type. They can be hinged right or left as required. Both types are supplied in 3U and 6U, 84HP wide.
Version 3 is a decorative panel, being entirely anodised after manufacture. It is supplied in kit form with plastic inserts as standard which can be replaced with a
metal type.

Height Width Order Code
3U 42HP 953-236121
84HP 953-236125
6U 42HP 953-236124
84HP 953-236126

Standard Type 3U and 6U

Version 1 has anodised front and inner faces. The method of manufacture produces cut edges which are invisible in normal use. Material grain is horizontal. The kit includes as standard plastic retaining inserts, which can be replaced with a metal type.
Version 2 has an anodised front face and a chromated, conductive inner face for grounding purposes. Supplied with metal retaining inserts as standard.

3U Standard Front Panels

Width (HP) Width (mm) Version 1 Version 2
3 14.84 957-235347 953-235335
4 19.92 957-235348 953-235336
5 25 957-235349 953-235339
6 30.08 957-235351 953-235340
7 35.16 957-235352 953-235341
8 40.24 957-235353 953-235342
9 45.32 957-235354 953-235376
10 50.4 957-235355 953-235343
12 60.56 957-235356 953-235344
14 70.72 957-235357 953-235345
21 106.28 957-235358 953-235346
24 121.52 957-235359
42 212.96 957-235360
84 426.32 957-236065*
* No Handles

6U Standard Front Panels

Width (HP) Width (mm) Version 1 Version 2
4 19.92 957-235459 953-235442
5 25 957-235460
6 30.08 957-235461 953-235444
7 35.16 957-235462
8 40.24 957-235463 953-235446
10 50.4 957-235465
12 60.56 957-235466 953-235449
14 70.72 957-235467
24 121.52 957-235469
42 212.96 957-235470
84 426.32 957-236073*
* No Handles

Type C Front Panel

Version 1 has anodised front and inner faces. The method of manufacture produces cut edges which will not be visible in normal use. These panels can be identified by their 957 prefix. Material grain is horizontal and the kit includes plastic retaining inserts as standard. These inserts can be replaced with a metal type.
Version 2 has an anodised front face and a chromated, conductive inner face for grounding purposes. Supplied with metal retaining inserts as standard. Version 2 panels are prefixed with 953.

Version 1

Height Width (HP) Type Order Code
6U 4HP Version 1 957-244797
8HP Version 1 957-244798
9U 4HP Version 1 957-244799
8HP Version 1 957-244800

Version 2

6U 4HP Version 2 953-236016
8HP Version 2 953-236022
9U 4HP Version 2 953-236023

4HP Ejector Handles and Front Panels

These ejector handles provide mechanical assistance for removing PCBs with high extraction forces. The handle works by bearing on the front extrusion of IEC 60297-3 subracks. Ejector handle kits and ejector front panels are supplied separately.
Version 1 has anodised front and inner faces. The method of manufacture produces cut edges which will not be visible in normal use. Version 1 panels can be identified by their 957 prefix. Material grain is horizontal and the kit includes plastic retaining inserts as standard. These inserts can be replaced with a metal type.

Description Type Order Code
3U Ejectro Handle Kit Plastic Brackets 173-283274
Metal Brackets 173-283071
6U Ejectro Handle Kit Plastic Brackets 173-202288
Metal Brackets 173-202287
3U x 4HP Front Panel Kit Version 1 957-244801
6U x 4HP Front Panel Kit Version 1 957-244802
9U x 4HP Front Panel Kit Version 1 957-244803

Order Separately
Front panel fixings (bushes and screws) as well as card mounting brackets should be ordered separately. At least one card mounting bracket is required in the top position of a 3U panel and perhaps also in the centre positions on 6U and 9U panels.

KM6 Front Panel Accessories - Card Mounting Brackets

The normal PCB mounting brackets are for use where front panels are mounted into IEC/DIN subracks and caseframes that require the conventional 2,54mm gap between the rear of the front panel and the PCB. Available in two versions; moulded in Noryl or zinc die-cast. The die cast version is now tapped in both axes, making assembly easier and quicker.

Material
Plastic card mounting bracket: Luranyl 2452/1, Green
Metal card mounting bracket: Die cast Zinc

Description Order Code
Plastic Brackets (Pair 173-12525
Metal Brackets (Pair) 173-12526
Plastic Brackets (Pack 10) 173-232669
Metal Brackets (Pack 10) 173-253258 or 173-44767

KM6 Front Panel Accessories - Captive Screws and Bushes (For use on Front Panels)

The KM6 captive screw is available in a standard slotted or knurled thumb screw version, and should only be used with the KM6 bush. It’s tapered collar design expands the jaws of the bush when tightened so that when the metal bush is used, a conductive path is formed to the front panel. Supplied in packs of 100.

Description Order Code
M2.5 Front Panel Slotted Screw 953-236510
M2.5 Front Panel Thumb Screw 953-236512
M2.5 Front Panel Bush (Plastic) 953-236507
M2.5 Front Panel Bush (Conductive) 953-236506

KM6 Front Panel Accessories - Captive Screws and Bushes (For use on general use)

The standard captive screw is available in a standard slotted version only and can be used in three ways; (1) With a plastic M2.5 bush, (2) with a plastic M2.5 collar (threaded hole required in panel) or (3) with a metal M2.5 threaded insert.
Supplied in packs of 100 (except insert, pack 10)

Description Order Code
M2.5 Front Panel Slotted Screw 174-39374
M2.5 Front Panel Bush (Plastic) 174-39373
M2.5 Plastic Collar 174-39385
M2.5 Metal Threaded Insert (Pack 10) 174-229770

KM6 Front Panel Accessories - Front Panel Handles and Idents

Handle and idents that are supplied in our standard front panel kits are available separately and can be used on any suitably drilled front panel. Separate idents make silk-screening company logos / product data easy. For 6U/4HP panels where a handle is required at the top, use “symmetrical” version. Supplied in packs of 10.

Material / finish
Plastic handle: Luranyl 2452/1, Black
Handle Ident: 1.5mm Aluminium, anodised

Front Panel Width Handle Ident
3HP 174-39387 174-39402
4HP 174-39388 174-39403
4HP (Symetrical) 951-224779 174-39403
5HP 174-39389 174-39404
6HP 174-39390 174-39405
7HP 174-39391 174-39406
8HP 174-39392 174-39407
9HP 174-39393 174-39408
10HP 174-39394 174-39409
12HP 174-39395 174-39410
14HP 174-39396 174-39411
21HP 174-39397 174-39412
24HP 174-39398 174-39413
42HP 174-39399 174-39414

Handle Fixing Hardware

Description Pack Order Code
M2.5 x 6 Reduced Head Screw 100 174-63105
M2.5 Shakeproof Washer 100 27-1318
M2.5 Hex Nut 100 27-1319

KM6 Front Panel Accessories - Slimline Extruded Handles

When suitably drilled, panels can be fitted with this extruded aluminium handle, offering solvent resistance and freeing up panel component space – alternatively they can replace the plastic handles on standard KM6 front panels. They are supplied with a plastic slide moulding which houses an M2.5mm nut that locates in a channel at the back of the extrusion. The moulding has a location pip either side of the nut (5.08mm pitch) for alignment. Supplied in a pack of 10, 3HP8HP handles have one moulding whilst 10HP-12HP handles have two. Note: If using with a metal card mounting bracket, must be the one specified below (not threaded type).

Description Order Code
3HP 953-250838
4HP 953-250839
5HP 953-250840
6HP 953-250841
8HP 953-250842
10HP 953-250843
12HP 953-250844
Metal Card Mounting Bracket 172-44209

KM6 Front Panel Accessories - PCB Polarising Device Mounting Bracket

This kit provides the means to both mount PCBs to a front panel and also code them within a KM6_II subrack. The device is in two parts (plug and socket) and uses polarising pins for coding.

Description Order Code
Polarising Mounting Bracket 173-24169